Advancing To The West, Newamstar Succeeded In Soy Sauce Line

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In vying of condiments enterprise and actively participating in a new round of fighting, Newamstar seized the opportunity and made strategic decisions, and entered the condiments and daily chemicals industries in 2011. Then in soy sauce and cooking oil production, it has outstanding performance and many achievements. It has reached cooperation consensus with Jiajia Group and Haitian company and signed two cooperation agreements of 12,000 bottles / hour (500ml) glass bottled soy sauce production line with Sichuan Qingxiangyuan, leading and promoting high-speed automated production line process of the entire domestic condiments line, which vigorously promotes economic rise of domestic condiments.

Advancing to the West, Newamstar succeeded in soy sauce line.

As the saying goes, “food is the first necessity of man.” Over the last five thousand years, China has not only created four great inventions, but also created eight distinctive cuisines. Sichuan cuisine is one of them with varied seasoning, diverse dishes and fresh taste, known as spicy food. The unique cooking methods and the strong local flavor are loved by us. The secret lies in good ingredients, good seasoning and good workmanship, which are all indispensable. Sichuan Qingxiangyuan is listed in the mentioned condiments.

Touching history, feeling Zhongba soy source.

Sichuan Qingxiangyuan Condiment Co., Ltd. is a Sichuan famous brand production enterprise of Sichuan Dong Chen (Group) Co., Ltd. holdings. Its long history can be traced back to Jiangyou Zhongba soy sauce in 1828.

According to historical records, Zhongba has been the ancient town of soy sauce brewing, and the most popular was Qingxiangyuan created by Taoist Feng. Located in the traffic thoroughfare, Zhongba was one convergence of merchants and commercial goods; Zhongba soy source became a good gift. During late Ming and early Qing Dynasties, it has been famous special local specialty.

In the early years of Daoguang, descendant of Qingxiangyuan Han Xi passed the imperial examinations at the provincial level, and brought homebrew soy sauce to pay a tribute to emperor. Emperor Daoguang was quite satisfied with imperial food cooked with fragrant soy sauce of Qingxiangyuan. Then the emperor designated “Qingxiangyuan Zhongba soy sauce” as a tribute in 1828.

In the Late Qing Dynasty, in using mushrooms of north Great Wall, outside Zhangjiakou as ingredients, the brewed soy sauce had a unique flavor and was named “Qingxiangyuan Zhongba mushroom soy sauce.”

Qingxiangyuan soy sauce always adheres to the using sophisticated materials and traditional craft of natural sunshine exposure to brew ruddy and fragrant soy sauce, winning “Aromatic” reputation.

In the joint efforts of several generations, after several reform changes from a private company to a state-owned company and to a joint stock company, it has become the largest soy source producer with its production and sales and brand influence ranked first for many years in soy source production enterprises in Sichuan and Chongqing. Its products are not only sold throughout the country, but also exported to Southeast Asia, Canada and the United States and other countries and regions with the enterprise scale and sales rapidly improved. In order to meet the development needs, and for bigger and stronger brand, the company invested 400 million yuan in building ” 200,000 tons green food industrial park of Qingxiangyuan” in 2011, and the new production base covering an area of 540 acres of will be put into use.

Succeed in advancing to the West.

In the “second five” period of steady development, in the context of many enterprises transformation and upgrading, Qingxiangyuan does not keep silent, it not only delivers healthy and delicious product, but also strives forward for a higher capacity and lower cost in a greener way.

When the delicate Qingxiangyuan first encountered affectionate Newamstar, they hit it off and turned then new historical page.

Singing in the vast west, we seize the opportunity in the traditional fission to grow in the modern self-transcendence. Through scientific market analysis, Qingxiangyuan slowly walked into the world of Newamstar. Of course, the successful cooperation was no accident, and Newamstar left a deep impression on Qingxiangyuan when Newamstar provided every program, every layout plan and every technical exchange, and Newamstar excellent technology, excellent equipment and perfect service system won the admiration of Qingxiangyuan in open and fair tender. In July 2013, the Qingxiangyuan ordered from Newamstar two 12,000 bottles / hour (500ml) glass bottled soy sauce automatic filling production line (including glass depalletizer, clean empty bottle conveyor system, rinser-filler-capper monoblock, new full bottle conveying system, rotary automatic labeling machine, automatic carton wrapping machine, robot  palletizer, etc.), which was domestic highest-level configuration.

The success of the contract is another wonderful masterpiece since Newamstar entered condiment field, but also retribution of Newamstar innovation and efforts. With increasingly sophisticated technical standards of Newamstar, pre-positioning of technical ideas, endless new products and magnified brand effect, Newamstar has gradually completed its own transformation and is striding towards multi-category development and to the world with benchmark of a world-class company.
From east to west, from the Yangtze River Delta to mainland, where there is liquid (drink) production area, there will be Newamstar equipment. Newamstar will promote growth and contribute to Chinese Economic stability,. Newamstar will package a better tomorrow with you.

Aseptic Filling Technology

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse,  Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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